Here are the steps you need to take to get fabric created from your graphic.  This article assumes you are looking to get your graphic digitally printed on fabric, referred to as fabric graphics.  Digitally printed fabrics are often printed by an inkjet printer and later “sublimated” to the fabric.   Shortruns and single panels are made by digital fabric printers.  The process used is known as “dye sublimation fabric printing.”

 

(1) Finding a digital fabric printer

Google “dye sublimation fabric printing, in (your state)” or try ” fabric printing and dye sublimation” as a second search.  Dye sublimation transfer printing on fabric is described as a process whereby your digital file will be output by an inkjet printer onto transfer paper.  This transfer sheet is put into direct contact with the receiving fabric, sandwiched together, and sent through a set of pressurized, heated rollers. The rollers function to turn the solid dyes into a gas, when heated at 400 degrees. The fibers of the fabric will almost melt, and open themselves to receive these gassed dyes.  Upon cooling, the dyes become “entrapped” into the fibers when cooled and become permanently bonded.

 

(2) The graphic file you supply

Your digital file you submit should be set up in a 1:1 ratio to the final output size.

The PPI of the file you submit is affected by the viewing distance of the final print.  The larger the final print, the longer the viewing distance; therefore, the lower the resolution will need to be.  The smaller the final print, the shorter the viewing distance will be; therefore, the higher the resolution will need to be.  For example:  if you are to be needing a 40 foot graphic panel, it will be viewed from across a room, and require only a 30 PPI file from you.   Whereas, if you need an 8 x 10 inch graphic panel, you will view it significantly closer, and require a 300 PPI file from you!

A print quality pdf is often sufficient, but also sending a copy of the native file is advisable should any problems arise with the supplied pdf.  Your PSP or print service provider ought to be able to correct the problems and save you time if you’ve sent the native file also.

 

(3) Request a 10 minute consultation to review details.

You do not need to live in the same state as your provider as long as you have good communication with them.   There are ftp sites to download your files to, as well as wonderful service from all the carriers out there now.   The cost of freight for shipping the fabric is insignificant.  A good provider should  provide you with a free consultation and timely quote.

 

If you would like to receive some material samples for fabric printing or a quote,

call 1800.829.4562