backlit fabric graphics

There are two, often confusing terms that need to be understood when addressing resolution. The resolution of a digital file is expressed in pixels per inch (PPI). The digital file is then sent to a printing device at varying resolutions. referred to as dots per inch (DPI).  When reviewing digital files, what is mandatory is  reviewing the PPI to assure a sharp image can be printed at the size requested. It is critical to understand what the final output size will be and how it will be viewed, specifically referring to viewing distance, to get the sharpest print possible. A printing device with the ability to print at a high DPI resolution does not necessarily mean  the image will look sharp, particularly when the digital file has a low PPI or is blurry. The resolution of a backlit sign is defined in terms of width by height in dots per inch. It is your goal to work towards an optomizied concentration of dots or dpi on the final print for the correct viewing distance. Knowing how to get a tack sharp backlit graphic is the ingredient of a good digital capture file, paired with the knowledge of the final print size and correponding viewing distance, and choosing the output device that specifically addresses the look and appearance of the final image.

  •  the size of the original digital capture file
  •  the requestd print size and viewing distance
  •  the output device which will give you the optimal solution
ORIGINAL DIGITAL CAPTURE FILE
It is best to supply a high resolution file sized at 100% of the final output print size. This should provide enough pixels per inch to scale up to the final image size and to maintain its current level of sharpness. Sticking to the 100% rule will keep things simple. Uncompressed tiff files are the ideal file type. Jpgs are not a good choice because they have lossy compression, and have already lost imformation. If the original you are sent is a jpg, you should open it and save it out as a tiff file. Less lossy compression opportunities means less mushy-looking image.
It is possible to check the image resolution of a file by converting the canvas szie to match the output size, while not allowing the programe to ‘resample’ the image (keep box unchecked). This will disperse the existing pixels and show teh PPI of the image at final output size. It is less than ideal to ‘res up’ a file, but if needed, there is a plug-in in Photoshop called ‘genuine fractals’ that allows the resolution to be enhanced. If you don’t have this plug-in, the file can be enhanced by incrementally ‘resampling’ the image in 10% steps. Subject matter does determine whether res-ing up is acceptable on an image.
PRINT SIZE & VIEWING DISTANCE
The correct way to view a print can be calculated using a simple mathematical formula, one which I learned at RIT almost 35 years ago. The formula can still be used today. The graphic should be viewed from at least the same distance as the diagonal of the print. For instance, a 8 x10 inch print has a measured diagonal of 12 inches, so the graphic should be viewed at least 12 inches away from the print. Due to this close inspection at just one foot away, the resolution needs to be sharp, if possible at 300 DPI. Applying this same principle to viewing a billboard while driving down the road, the output resolution can be as low as 32 DPI, and the sharpness of the image will be considered satisfactory. The viewing distance of a billboard is much further than the diagonal of the billboard.
OUTPUT DEVICES 
These three different methods to print backlit signs from three distinctly different output devices.
  1. One option is to print a  film-based photographic product, referred to as ‘duratrans.’ The standard printing method for a duratran is typically with a photo enlarger, providing marginally acceptable output. PhotoWorksGroup a Lightjet printer (a photo printer using RGB lasers) which produces a much sharper image on the ‘duratrans’ material. If your goal is to get the sharpest looking image on a film substrate, then this is the process to use. The Lightjet device is unique in that it has ‘hardware interpolation;’the printer inserts missing pixels (on the fly) as it exposes the photograph to make up a resolution of 300 DPI. If your file only has 72 dpi, the Lightjet makes up the difference to make it 300 DPI. Photoshop has a similar software interpolation capability, but the Lightjet software is simply more effective. It is this rare device that can actually begin with a 72 PPI file and make a decent looking output. Lightjet prints yield an ‘apparent resolution’ of 4000 DPI (a claim made by the Lightjet manufacturer). No other printing devices, such as inkjets or uv printers, have this ‘hardware intepolation’ capability for printing backlit signs.
  2. If your goal is to have superior color saturation, then you may want to try backlit fabric graphics printed with adye sublimation fabric printer. With this type of output device, it is possible to achieve a resolution of 300 DPI, which will appear reasonably sharp when viewed at a reasonable viewing distance. The fabric is finished with a silicone gasket sewn around the edge of the printed graphic. The edge is then pressed into the channel of an aluminum  extrusion frame that is designed to receive the SEG (silicone edge graphic). The frame can be disassembled  for cost effective shipping. Backlit fabric does not require an extra layer of plex to protect it. It is durable and easily laundered. Another important feature to consider is that this process is environmentally friendly. (1) The dye sublimation process uses water-based inks. (2) There is a wide selection of fabric to choose from, on of whic is a poly-mix, which is made from recycled materials. (3)The fabric is lighter weight than any othe backlit graphic option, and keeps the shipping costs down to a minimum. Backlit fabric is very hot right now! It looks beautiful, it travels well, and set up is easy.
  3. The last backlit option uses a uv direct printer. The day-night print is made to look well both as a reflective (unlit) print, as well as a backlit print when the lightbox is turned on. Printing is done generally on an optically clear plexiglass with UV curable inks. The UV lightsource cures the ink, which creates a chemical reaction to instantly dry the ink. The inks are not absorbed into the substrate,nor do they have time to spread. With this output device, you will easily be able to achieve a 300 DPI resolution. Your professional large graphics print service provider (PSP) will advise you which output device would best suit your needs.
For further questions, please call 1.800.829.4562
backlit fabric
Menu